FTTH Wire Manufacturing Line – Advanced Manufacturing System
Have you realized that contemporary fiber optic wire networks are capable of running at rates of up to 190 meters per minute? This astonishing productivity is made possible by sophisticated manufacturing solutions engineered for rapid production.
These configurations are built to handle diverse cabling forms, including connection cables and tight buffered cables. Their space-saving construction, commonly less than 26 m, suits them well for contemporary plants.
Integration with intelligent production networks ensures smooth functioning. Through MES/ERP connectivity, these fiber ribbone line fabrication lines deliver peerless precision and efficiency. This makes them a top choice for enterprises striving to remain at the forefront in the fiber network field.
FTTH Cable Fabrication System Introduction
Efficient fabrication processes are crucial for meeting the growing need for steadfast connections. Such mechanisms aim to manufacture high-quality light-transmitting wires that power today’s connectivity grids. With advanced technology, they guarantee exactness and rapidity in each phase of the process.
Defining the FTTH Production Line
An FTTH production line constitutes a consolidated process for fabricating FTTH drop cables. Such cables are made up of naked fibers strengthened by iron or FRP materials, encased in shielding casings. The result is a durable and efficient solution for rapid broadband links.
It supports various substances, including PVC, LSZH, and PE resins. This versatility confirms it satisfies assorted sector requirements. Additionally, the four-head fiber discharge system delivers precise tension control, keeping precision up to ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its accuracy and performance. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are transforming how fiber wires are made. Our high-tech system merges precision, efficiency, and cutting-edge technology to produce premium performance. The following outlines the remarkable components that position our system at the forefront.
Exact Extrusion Unit with Fine-tuning Head
At the heart of our system is a dedicated 50mm extruder engineered for exact substance allocation. This ensures consistent quality throughout each cable produced. The free adjustment head allows for seamless customization, catering to various materials like PVC, LSZH, and PE polymers.
Equipped with OMRON heat management, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, this system is power-saving. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge FIMT handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| 35KW/h Power Consumption | Low-cost energy performance |
| 9m Cable Accumulator | Continuous production |
| OMRON-based Control Units | Reliable and exact performance |
| ERP System Compatibility | Instantaneous monitoring |
Practical Applications for Our FTTH Cable Line
Advanced production setups are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. The following outlines the primary applications of this state-of-the-art system.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Important elements consist of:
- FRP and small steel wire pay-off for added reinforcement
- Portable die backing for rapid setup modifications
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Tailored Options for Diverse Cable Configurations
Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Advantages of Our FTTH Manufacturing System
Investing in advanced manufacturing systems offers considerable gains to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
Our machinery operates at high velocity, reaching 7-9km/h outputs as per Fiber draw tower cable size, enabling companies to satisfy rising requirements while preserving excellence. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Advantage |
|---|---|
| High-Speed Production | Increased operational efficiency |
| Low Energy Requirement | Cost savings |
| Negligible Attenuation | Superior performance |
| Ergonomic Design Height | Enhanced operator comfort |
Summary
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.