Industrial coil brushes are manufactured by winding straight metal-backed channel strips over a mandrel, core or shaft to produce rotary cylinder brushes. By varying the pitch in between each coil, a broad rage of brush densities can be done. From very dense close-wound coil brushes, to progressively less dense more open wound coil brushes, depending on pitch.
This particular industrial cleaning brush could be supplied like a complete assembly pre-attached to a core with journals, wound entirely on into a shaft, wound over a customer’s core or shaft, or as replacement coils for in-house installation. Typical applications include conveyor cleaning, panel dusting, glass washing, screen cleaning, material handling (as screws and augers), lint removal and fruit and vegetable washing. Carolina Brush can perform designing and manufacturing any custom coil brush to fulfill our customers’ application.
Cup Type brushes are another widely-used configuration. These are most frequently viewed as vacuum head attachments, as drill and router head guards, and as specialty cleaning devices. Carolina Brush can perform designing and manufacturing any custom cup brush to meet our customers’ application.
Straight strip brushes are the most prevalent in the metal channel industrial brushes that Carolina Brush manufactures. Our straight strip brushes can be formed into cup brushes, disk brushes (external and inverted), helixed/helical strips, arcs or curved industrial brushes.
Straight strips are utilized individually or perhaps in multiples and might be attached to flat surfaces or on cylinders. Typical applications for straight strips include splash curtains, drag or 93dexypky type conveyor cleaners, tensioning devices, static dissipating, paint booth and conveyor-side seals and product hold-down devices.
Staple-Set Brushes are among the most typical varieties of brush construction because they can be produced in almost an infinite variety of shapes. Staple-set brushes are created by inserting a tuft of filament in a hole that is either drilled or molded into a block and secured having a metal staple.
Carolina Brush uses computer-automated machinery to guarantee consistency and quality for top-volume brush production, and can use a variety of strategies to produce small-run, special application and prototype brushes. Tufted industrial wire brushes are typically wood or plastic.